Solutions & Services

Supply chains today are unpredictable. Tariffs, regulatory changes and rising costs have added complexity to global logistics. Warehousing, transportation, inventory, procurement and last-mile delivery now span multiple systems and partners, while many companies still rely on manual processes and legacy tools. Those silos make it hard to see what is actually happening, slow decisions down and hide the real causes of delays and cost overruns. At the same time, downtime can cost tens of thousands of dollars per hour in lost production, and poor spare-parts planning only amplifies the damage. This page introduces OPC Warehouse Solutions’ program-level approach: integrating inventory control, parts management, refurbishment and logistics into a single, disciplined system that reduces downtime, increases reliability and keeps operations running under pressure.

Inventory & Storage Management

Inventory That Stays Balanced and Audit-Ready

Slotting engineered for velocity, min/max guardrails with clear escalation protocols, and vendor-managed programs that keep spares covered without overbuying.

  • Daily cycle counts with accuracy reporting over 99.5%.
  • Critical spares governance and replenishment playbooks across sites.
  • Documentation that stands up to audits and keeps leadership aligned.
Custom Parts Manufacturing

Engineered Parts Built to Your Specification

Design coordination and production oversight for custom plastic molds, CNC-machined metals, and specialty components ready for your operations.

  • Requirements captured and converted into production-ready drawings with iterative approvals.
  • Plastics, metals, and composite runs with vetted manufacturers and quality checkpoints.
  • Parts introduced into programs with serialization, inspection, and documentation.
Parts & Equipment Programs

Engineering-Grade Kits Delivered Ready to Work

We coordinate OEMs, validate bills of materials, and build to order so assemblies arrive staged, serialized, and quality-checked at the point of use.

  • Vendor and supplier orchestration with documented approvals.
  • Kit accuracy consistently above 99% with quality-assurance checkpoints.
  • Lead times compressed through proactive scheduling and exception handling.
Refurbishment & Lifecycle Programs

Predictable Rebuilds and Life Extension

Cataloged repairs and engineered one-offs with OEM alignment, quality-assurance gates, and cost controls so aging assets return to service with confidence.

  • Documented refurbishment steps with photos and sign-offs.
  • Dedicated crews for complex initiatives and streamlined lanes for repeatable repairs.
  • Clear turnaround times and unit-cost transparency for every queue.
Shipping & High-Visibility Logistics

Movements With Real Visibility and Control

End-to-end coverage across sites with milestone tracking, proactive exception alerts, proof-of-delivery compliance, and 24/7 support for one-off or program shipments.

  • Control-tower oversight with ETA accuracy and defined escalation paths.
  • Chain-of-custody proof tied to quality-assurance logs and delivery confirmations for every move.
  • One-off shipments or blanket POs with detailed milestone tracking and responsive exception handling.
Organized warehouse inventory racks
Kitted equipment staged for deployment
Logistics handoff with shipment tracking

Control Tower Discipline

Playbooks for dock control, cut-off adherence, escalation protocols, and audit trails that keep partners accountable.

Engineered Data Handoffs

Structured intake for bills of materials, Advance Shipping Notice data, carrier milestones, and quality-assurance photos so leadership always sees the same data.

Industrial Safety Layer

Material-handling SOPs, PPE compliance, and equipment inspections embedded in daily execution.

Program Telemetry

Operational dashboards with on-time starts, queue depth, exception response, and supplier scorecards.